Special Features:

  • Totally cGMP compact design available in plain water jacketed &flame proof model.
  • Improving the bulk density of material.
  • It improves uniform mixing of material.
  • It does achieve better granulation of sieves analysis.
  • It produces uniform particle size range of granules.
  • Various types of roll available to achieve maximum bulk density of output.
  • Specially designed feeding system consisting of hopper pre-densifier & variable speed drive unit.
  • Feeding unit can be hydraulically lifted by hydraulic pump for ease of cleaning.
  • Specially designed rollers to prevent powder sticking on the roll.
  • Pre-compression chamber guides the powder without any slippage or leakage.
  • To prevent major accident the rolls are designed to rotate in reverse & forward direction while cleaning process takes place.
  • Special limit switch is provided to prevent major accident.
  • OEL – Level 5 for Operator Safety.
  • Main roll drive is designed with twin shaft gear box coupled with coupling to protect roll drive unit therefore perfectly synchronizing the roll with a constant torque.
Roll Compactor cGMP Model Dealers & Supplier in Gujarat
roll manufacturer in india
Commercial Roll Compactor Machine Exporetr in Gujarat

Other Features:

  • Saves quality of active materials: Dry Granulation Process saves the quality of active raw-materials at its best. Material remains safe from Oxidation / Reduction / Temperature / Atmospheric hygroscopic absorbency.
  • Saves installation of related equipments & spaces: Does not require drying equipments on account of Compaction Process. So Drier Equipments & Spaces are saved.
  • Saves power installations & consumption : Power requirements are only 7 H.P. compared to account of compaction to more than 50 H.P. for Fluid Bed Drier.
  • Power Conservation Comparative Study for Processing of 500 Kgs. granules proves : Wet Granulation (246.5 KW/HR.) – roller compactor machine (34 KW. HR. )= SAVING (34 KW. HR. )
  • Saves man power:Wet Granulation (22.5 man./ hr.) – ROLLER COMPACTOR MACHINE (8 man./ hr.)= SAVING(14.5 Kw.HR.)
  • Increase production capacity by 1 to 30Million of tablets :Serrations (60) X Rpm (5)XWeight(3) XMinute (60) XWork Time (6) = Compacts/Granules Output (324 Kgs.)
  • Easy & perfect cleaning on change over: Machine Design permits perfect cleaning in just 15 minutes. Machine Design permits cleaning with water hose pipe & soap water.
  • Reduces Industrial hazards : Alternative production process requires use of Non – Aqueous Binders that causes industrial hazards of fire, cost and human damages which is saved on account of dry Granulation processing.
  • Dry granulation made productive & efficient: Alternative Slugging Equipments have Cumbersome Operation, Less Efficient Slugging and Low Productivity.
  • Ready formulation suggestions: Backed by actual involvement in manufacture of various Formulations from one of the Directors of the company.

Specifications :

MODEL GPT – 200 / 50 GPT – 200 / 75 GPT – 200 / 100 GPT – 200 / 150 GPT – 200 / 200
Output* 20 to 40 Kgs/hour 30 to 80 kg. 50 to 150 kgs./hour 75 to 250 kgs./hour 128 to 350 kgs./hour
Roll Size 200 mm Dia x 50 mm(w) 200 mm Dia x 75 mm (w) 200 mm Dia x 100 mm (w) 200 mm Dia x 150 mm (w) 200 mm Dia x 200 mm (w)
Roll Speed (Step pulley drive) 5 to 20 RPM 5 to 20 RPM 5 to 20 RPM 5 to 20 RPM 5 to 20 RPM
Feed screw Speed 10 to 50 RPM 10 to 50 RPM 10 to 50 RPM 10 to 50 RPM 10 to 50 RPM
Roll drive Motor 5 HP, 960 RPM,440 V, 3 Phase, 50 Hz 5 HP, 960 RPM,440 V, 3 Phase, 50 Hz 5 HP, 960 RPM,440 V, 3 Phase, 50 Hz 10 HP, 960 RPM,440 V, 3 Phase, 50 Hz
Feed screw drive Motor 2 HP, 1440 RPM,440 V, 3 Phase, 50 Hz 2 HP, 1440 RPM,440 V, 3 Phase, 50 Hz 2 HP, 1440 RPM,440 V, 3 Phase, 50 Hz 3 HP, 1440 RPM,440 V, 3 Phase, 50 Hz
Overall Dimension (In mm) 1160 (W) * 1160 (B) * 2032 (H) 1160 (W) * 1160 (B) * 2032 (H) 1160 (W) * 1160 (B) * 2032 (H) 1160 (W) * 1160 (B) * 2032 (H)
Net Weight 1000kgs. 1200 kgs. 1500 kgs. 2500 kgs. 3000 kgs.

*Depending upon the characteristics of material.

*Output based on practical experience

Note : Specifications of the Machineries are subject to change without any prior notice

Suggested Formulas For Direct Compaction & Compression to Tablets.
NO. NAME OF PRODUCTS ACTIVE MCCP STARCH MG. ST. TALC OTHER
1. ANALGIN & COMBINATIONS 10 KGS. 0.5 KG. 0.3 KG. 0.1 KG. ———-
2. ERYTHROMYSIN ST. / ESTOLATE 10 KGS. 1.0 KG. 0.3 KG. 0.1 KG. 0.1 KG. ———-
3. GRISEOFULVIN TAB. 10 KGS. 1.5 KG. 1.5 KG. 0.1 KG. 0.1 KG. 0.2 KG. S.S.G.
4. IBUPROFEN TAB. 10 KGS. 1.0 KG. 0.4 KG. ———- 0.1 KG. 0.1 KG. AEROSIL
5. DI – IODOHYDROXYQUINOLENE 10 KGS. 1.5 KG. 1.5 KG. 0.1 KG. 0.1 KG. ———-
6. IODOCHLOROHYDROXYQUINOLENE 10 KGS. 1.5 KG. 1.5 KG. 0.1 KG. 0.1 KG. ———-
7. CHLOROPROMZINE HYDROCHLORIDE TAB. 10 KGS. 4.0 KG. 5.0 KG. 0.4 KG. 0.4 KG. 8.0 KG. D. C. P.
8. ETHAMBUTAZONE TAB. 10 KGS. 1.5 KG. 0.5 KG. 0.1 KG. 0.1 KG. 0.1 KG. GUAR GUM
9. OXYPHENEBUTAZONE TAB. 10 KGS. 1.0 KG. 1.0 KG. 0.1 KG. 0.1 KG. 0.1 KG. S. S. G.
10. PHENYLBUTAZONE TAB. 10 KGS. 1.0 KG. 1.0 KG. 0.1 KG. 0.1 KG. 0.1 KG. S. S. G.
11. RANITIDINE TAB. 10 KGS. 2.0 KG. 1.0 KG. 0.15 KG. 0.15 KG. 2.0 KG. DCP/LACTOSE
12. MEBENDAZOLE TAB. 10 KGS. 2.0 KG. 1.0 KG. 0.15 KG. 0.15 KG. 2.0 KG. D. C. P.
13. CHLOROQUINE PHOSPHATE 10 KGS. 1.0 KG. 1.0 KG. 0.1 KG. 0.1 KG. 0.1 KG. GUAR GUM
14. BASE GRANULES/POTENT MEDICINE 10 KGS. 4.0 KG. 2.0 KG. 0.1 KG. 0.1 KG. 4.0 KG. D. C. P.
15. MULTIVITAMINS TAB. 10 KGS. 2.0 KG. 1.0 KG. 0.1 KG. 0.1 KG. 2.0 KG. LACTOSE
16. ASPIRIN & COMBINATION TAB. 10 KGS. 1.0 KG. 1.0 KG. ———- ———- ———-
17. AMPICILLIN & OTHER DRY SYRUP 10 KGS. 2.0 KG. ———- ———- ———- 0.1 KG. AEROSIL
18. NORFLOXACIN TAB. 10 KGS. 2.0 KG. 2.0 KG. 0.15 KG. 0.15 KG. 0.1 KG. S. S. G.
19. CIPROFLOXACIN TAB. 10 KGS. 2.0 KG. 2.0 KG. 0.15 KG. 0.15 KG. 0.1 KG. S. S. G.
20. RIPHAMPICIN & COMBINATION 10 KGS. 2.0 KG. 1.0 KG. 0.2 KG. 0.2 KG. ———-
21. ANTIBIOTIC KID & DISPERSIBLE 10 KGS. 2.0 KG. 1.0 KG. 0.2 KG. 0.2 KG. ———-
GUM ACACIA 1.1 KG. PUL. SUGAR
23. IBU – PARA TAB. 4.0 KGS. + 3.25 KGS. 1.0 KG. 0.5 KG. ————- 0.2 KG. 1.0 KG. PUL. SUGAR
24. ALUMINIUM HYDROXIDE TAB. 10 KGS. 1.5 KG. (SUGAR) SACHARIN, COLOUR. 3-5% Water should be
Uniformly mixed to help Better Compaction till no Sticking on Roll Surface.
roll-4 manufacturer in india